Transform Your Automotive Paint Operations with ABB’s RB 1000i-S Paint Atomiser
ABB has launched the RB 1000i-S paint atomiser, which is set to transform automotive paint shops. This new atomiser mounted atop an ABB robot, enhances transfer efficiency by more than 10% and significantly cuts paint waste and carbon dioxide (CO2) emissions by at least 30% compared to its predecessor, the RB 1000i. It also offers substantial efficiency improvements and potential cost reductions, leading to notable financial benefits.
Marc Segura, President of ABB's Robotics Division, stated, “Major automotive manufacturers are committed to achieving carbon-neutral factories by 2035 and are leaving no stone unturned in their pursuit of these targets. ABB is dedicated to developing products and services that aid companies in reaching their sustainability goals. The introduction of the RB 1000i-S is just one way ABB is broadening its portfolio to meet future challenges.”
The RB 1000i-S reduces CO2 and volatile organic compounds (VOC) emissions and decreases overall energy consumption in automotive paint shops through a more efficient painting process.
The cost savings are significant. For example, suppose a manufacturer uses 2.5 litres of solvent-borne paint per car and produces 200,000 vehicles annually per factory. In that case, the RB 1000i-S can save up to 50,000 litres of paint through its improved transfer efficiency. This equates to a direct financial saving of USD 500,000.
Customers can integrate the RB 1000i-S atomiser with a new paint robot or upgrade their existing RB 1000i units with a service kit that includes new components such as the bell cup and shaping air nozzle. This upgrade kit supports the circular economy and maximises the lifespan and durability of the existing paint atomisers, further reducing waste.
Alongside the RB 1000i-S, ABB offers additional robotic solutions designed to assist clients in achieving a more sustainable and resource-efficient future. ABB Robotics' new Energy Efficiency Service provides a comprehensive package of consultations, analyses, and tools designed to enhance the energy efficiency of robots by up to 30%. Moreover, the OmniCoreTM controller decreases energy consumption during heavy-duty cycles by up to 20% through its built-in power back to the grid and regeneration technology. RobotStudio® Automatic Path Planning also reduces energy consumption by up to 30%.
